Our Services
We provide specialized services for dryers, evaporators, and distillery plants, alongside advanced equipment solutions for the mining industry. Notably, we designed, manufactured, and commissioned a rotary screen scrubber machine for Casumang International, located at 2 Park Ave, Young, NSW, Australia. Crafted in Pune and erected in Australia, this machine has been operating smoothly since its dispatch in 2016. It effectively washes stones and classifies them by size (1", 2", 3", and 4"), enhancing efficiency in mining operations.
Dryers
Dryers come in various types, each suited for specific applications and drying requirements.
Spray Dryers
Spray dryers are ideal for converting liquids into fine powders by spraying them into a hot air chamber, commonly used in food and pharmaceutical industries.
Spin flash dryers
Spin flash dryers are effective for drying pastes, cakes, or slurries by using a high-speed spinning mechanism to disperse and dry materials quickly.
Rotary dryers
Rotary dryers consist of a rotating drum where materials tumble in direct or indirect contact with hot air, often used for bulk solids like minerals.
Tube bundle dryers
Tube bundle dryers use multiple rotating tubes with heated steam inside, providing efficient drying for bulk materials with low moisture content.
Fluid bed dryers
Fluid bed dryers achieve drying by suspending particles in a hot air stream, ideal for uniform particle drying in industries like pharmaceuticals.
Vibratory fluid bed dryers
Vibratory fluid bed dryers are similar but add a vibratory motion to enhance drying efficiency and uniformity.
Conveyor dryers
conveyor dryers transport materials on a perforated conveyor belt through drying zones, suitable for continuous drying of granular or shaped products in industries like food processing.
Evaporator
Evaporators are essential in various industries for concentrating solutions by removing solvents, typically water.
Falling film evaporator
Falling film evaporators utilize gravity to create a thin film of liquid that flows down vertical tubes, allowing for efficient heat transfer and rapid evaporation, making them suitable for heat-sensitive materials.
Forced circulation evaporator
Forced circulation evaporators use pumps to circulate the liquid, enhancing evaporation rates, making them ideal for viscous solutions.
Agitated thin film evaporator
Agitated thin film evaporators feature rotating blades that create a thin film of liquid, promoting rapid evaporation and effective heat transfer, particularly suited for heat-sensitive materials.
Multi-effect evaporator
multi-effect evaporators leverage steam from one effect to heat the next, optimizing energy use by using the vapor produced in one chamber to heat the subsequent one.
Distillation
Distillation involves several specialized columns and components, each serving unique purposes in separating mixtures based on differences in volatility.
CO2 Stripper Column
Removes carbon dioxide from liquids, typically used in the beverage and chemical industries.
Stripper Column
Separates lighter components from heavier ones by stripping volatile compounds, often used in refining processes.
Pre-Rectifier Column
Enhances the purity of the distillate by further refining the vapor before it enters the rectifying section.
Extraction Column
Utilizes solvent extraction to separate components based on solubility differences, essential for separating complex mixtures.
Rectifier Column
Purifies the vapor by concentrating the more volatile components, resulting in a higher purity distillate.
Refining Column
Further refines the product, improving purity and removing impurities, crucial in petrochemical processing.
Bubble Cap Trays (2.5", 3", & 4")
Tray designs that facilitate vapor-liquid contact in columns, promoting efficient mass transfer; size variations allow for different capacities and flow rates.
Sieve Tray
A type of tray with holes that allows vapor to pass through, facilitating efficient separation in distillation columns.
Reboiler
Provides the necessary heat to the bottom of the column, vaporizing the liquid and driving the distillation process.
Plate Heat Exchanger
Efficiently transfers heat between two fluids, often used to preheat the feed or recover heat from the distillate.
Reflux Tank
Collects condensed vapors to return part of the liquid back to the column, enhancing separation efficiency.
Kittle Type for Reboilers and Steam Generators
Kettle-type reboilers, and steam generators are used in industrial applications due to their specific design advantages. Here's why they are commonly chosen.
01
High Heat Transfer Efficiency
Kettle-type reboilers provide excellent heat transfer between the heating medium (typically steam) and the liquid being vaporized. The design allows for a large heat transfer surface, which enhances the efficiency of the boiling process.
In steam generators, kettle-type configurations allow for efficient boiling of water to produce steam, ensuring even distribution of heat over the heat exchange surface.
02
Good Vapor-Liquid Separation:
In a kettle-type reboiler, the vapor-liquid separation happens naturally due to the open vapor space above the heating tubes. The liquid collects at the bottom while the vapor rises and can be directed to the column or process.
This minimizes liquid carryover, which is essential for maintaining process efficiency and preventing damage to downstream equipment.
03
Large Liquid Inventory
The kettle reboilers design allows for a larger liquid inventory compared to other types, such as thermosiphon reboilers. This feature provides greater stability and can handle fluctuations in feed flow rates more effectively, making them ideal for systems where a constant heat duty is required.
04
Robust Design for Fouling or Dirty Fluids
Kettle-type reboilers can handle fouling liquids because of their ability to hold a large volume of fluid and the relatively low velocity of liquid inside. This reduces the chances of fouling, making them more suitable for processes where fouling is a concern.
05
Simple Operation and Control
Due to their straightforward design and operation, kettle reboilers are easy to control and maintain. Their simplicity also allows for easier cleaning and mechanical reliability, which is a critical factor in industrial environments.
06
Flexibility in Pressure Drop
Kettle reboilers generally experience a low pressure drop, making them suitable for situations where pressure drop limitations are critical. In steam generators, this feature is crucial as it helps maintain system efficiency.
Why Choose Us
With 38 years of extensive experience in the design department of a leading project engineering company, and diploma in Chemical Engineering. we bring unparalleled expertise to every project.
We are ensuring top-quality AutoCAD drawings for spray dryers, evaporators, and distilleries. We ensure that your specific needs are met, with precision and clarity in every drawing.
Our specialized service in creating detailed AutoCAD drawings, including P&ID, plant layouts, equipment GA, and complete detail engineering drawings, sets us apart.
We understand that every project is unique. Our tailored engineering services for dryers and evaporators. ensuring efficient and effective solutions tailored to the latest industry standards.
Our reliability and commitment to quality ensure that you receive drawings that meet industry standards and support your operational goals. Choosing Borse Dryer Evaporator & Distillery means partnering with a trusted expert.
We pride ourselves on staying ahead of the curve with innovative designs for various drying and distillation equipment. we are Detailed project-specific general arrangement drawings to facilitate understanding and implementation of processes.
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We invite you to collaborate with us at Borse Dryer Evaporator & Distillery. Let’s turn your vision into reality together, creating innovative and efficient solutions tailored to your needs. Reach out today and let’s embark on a journey of engineering excellence together.